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Chuck Cappers • Inline and Starwheel Chuck Capping Machines • Aesus

Chuck cappers are mainly chosen to when positive control of the container is required in order to reduce cross threads of caps and to allow for consistent cap torque. On all of our chuck capping machines, the cap is completely controlled and then placed onto the top of the container, pre-spin in the first station and then the second station creates the final and consistent torque of the cap.

Chuck capping machines are used with cap sorting elevators or vibratory bowls to completely automate the cap sorting process and application of the cap onto the bottles for continuous operation.

Delta Chuck Cap 2

Two station Chuck Capper (1 pre-spin station, 1 final torquing station) with inline gating – typically for large containers. Both torquing stations are servo motor controlled.


Specifications

  • Speeds of 40 bottles per minute*
  • Bottle diameter (in) from 1” to 8“
  • Bottle height from 2” to 12” Tall
  • Cap diameter (in) from 0.625” to 5“
  • Cap height from 0.25” to 1.25” Tall
    *To avoid splashes, speeds with liquid will be slower


Features

  • Servo motor controlled torquing stations
  • Safety interlocked lexan guarding
  • Motorized height adjustment
  • Color Touchscreen and PLC with recipe management
  • Pneumatic indexing system w/clamping station
  • Pneumatic actuators for capping and torquing up/down
  • Backup sensor for accumulation/output signal to stop indexing
OPTION 1: Add a sort cap elevator

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • For Flat caps up to 5” diameter
  • 6 Cubic Ft hopper with 12” wide chain
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute
  • Dial indicators or rulers for quick change over
OPTION 2: Add a bowl feeder

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • Available in either 24” or 30” diameter
  • Stainless Steel construction with Anodized parts
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute.
  • Manual or motorized up and down options

Eco Starcap

Automatic Push Through 2 Station Capper (1 pre-spin station, 1 final torquing station) with an indexing starwheel. Both torquing stations are servo motor controlled.


Specifications

  • Speeds of 50 bottles per minute*
  • Bottle diameter (in) from 1” to 4“
  • Bottle height from 2” to 12” Tall
  • Cap diameter (in) from 0.625” to 5“
  • Cap height from 0.25” to 1.25” Tall
    *To avoid splashes, speeds with liquid will be slower


Features

  • Both torquing stations are servo motor controlled.
  • Safety interlocked lexan guarding
  • Manual height adjustment
  • Color Touchscreen and PLC with recipe management
  • Servo driven bottle starwheel indexing system
  • Pneumatic actuators for capping and torquing up/down
OPTION 1: Add a sort cap elevator

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • For Flat caps up to 5” diameter
  • 6 Cubic Ft hopper with 12” wide chain
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute
  • Dial indicators or rulers for quick change over
OPTION 2: Add a bowl feeder

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • Available in either 24” or 30” diameter
  • Stainless Steel construction with Anodized parts
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute.
  • Manual or motorized up and down options

Delta Starcap


Automatic Push Through 2 Station Capper (1 pre-spin station, 1 final torquing station) with an indexing starwheel. Both torquing stations are servo motor controlled.


Specifications

  • Speeds of 50 bottles per minute*
  • Bottle diameter (in) from 1” to 8“
  • Bottle height from 2” to 12” Tall
  • Cap diameter (in) from 0.625” to 5“
  • Cap height from 0.25” to 1.25” Tall
    *To avoid splashes, speeds with liquid will be slower


Features

  • Both torquing stations are servo motor controlled.
  • Safety interlocked lexan guarding
  • Motorized height adjustment
  • Color Touchscreen and PLC with recipe management
  • Servo driven bottle starwheel indexing system
  • Pneumatic actuators for capping and torquing up/down
  • Backup sensor for accumulation/output signal to stop indexing
OPTION 1: Add a sort cap elevator

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • For Flat caps up to 5” diameter
  • 6 Cubic Ft hopper with 12” wide chain
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute
  • Dial indicators or rulers for quick change over
OPTION 2: Add a bowl feeder

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • Available in either 24” or 30” diameter
  • Stainless Steel construction with Anodized parts
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute.
  • Manual or motorized up and down options

Premier Starcap

Automatic Push Through 2 Station Capper (1 pre-spin station, 1 final torquing station) with a indexing starwheel.


Specifications

  • Speeds of 50 bottles per minute*
  • Bottle diameter (in) from 1” to 8“
  • Bottle height from 2” to 15” Tall
  • Cap diameter (in) from 0.625” to 5“
  • Cap height from 0.25” to 1.25” Tall
    *To avoid splashes, speeds with liquid will be slower


Features

  • Servo motor controlled push through cap engagement station and final torquing station.
  • Fast feeding cap conveyor, reducing minimum accumulated cap to operate.
  • Safety interlocked lexan guarding.
  • Motorized height adjustment.
  • Color Touchscreen and PLC with recipe management.
  • Pneumatic indexing system with clamping/torquing action.
  • Servo driven bottle starwheel indexing system.
  • Pneumatic actuators for capping and torquing up/down.
  • Product & Backup sensor accumulation/output signal to stop indexing.
OPTION 1: Add a sort cap elevator

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • For Flat caps up to 5” diameter
  • 6 Cubic Ft hopper with 12” wide chain
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute
  • Dial indicators or rulers for quick change over
OPTION 2: Add a bowl feeder

Sorts Flat Caps at the same time as acting as a bulk feeder and elevator.


Specifications

  • Available in either 24” or 30” diameter
  • Stainless Steel construction with Anodized parts
  • Low level sensor to automatically start / stop the feeding of the caps into the cap chute.
  • Manual or motorized up and down options

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