INSERTING MACHINES

Automatic Product Insertion Systems

Automate Scoop, Desiccant & Component Placement with Precision

Aesus automatic insertion systems are designed to accurately place scoops, desiccants, barrels, balls and other components into containers as part of a fully automated packaging line. Our inserters improve consistency, reduce manual labor and increase production efficiency across a wide range of industries.

Whether you’re inserting measuring scoops into nutritional products, desiccants into pharmaceutical packaging, or specialty components into consumer products, Aesus insertion equipment provides reliable, repeatable performance while maintaining high production speeds.

Available as standalone machines or integrated packaging line solutions, our inserters can be configured to handle a wide variety of component sizes, shapes and container formats.

INSERTERS Head Machine Aesus

Scoop Inserter  inserter scoop icon Aesus

Aesus’ scoop inserter, sorter and feeder can be programmed to handle a wide range of varying plastic scoop sizes and handle lengths.

Our scoop inserters are equipped with sensors to ensure desired alignment and insertion of the scoops directly into the containers. Enhancing accuracy and efficiency and reducing human error.

Specifications

    • Speeds of up to 60 bottles per minute*
    • Bottle Diameter 3” diameter to 8” diameter
    • Bottle height from 4.5” to 11.25” Tall
    • Scoop Diameter 1” diameter to 2.26” diameter

Features

    • Motorized height adjust for varying container heights
    • Centrifugal Bowl for Scoop sorting and feeding
    • Scoop confirmation sensor
    • Dedicated Scoop feed chute

Optional Accessories

    • Reject Shelf
INSERTERS SCOOP inserter Card picture 1v2 Aesus

Scoop Inserter

INSERTERS SCOOP Inserter Drw Card picture v2 e1780428409339 Aesus

Scoop inserter dimensions

INSERTERS SCOOP inserter Card picture 2v2 Aesus

Scoop Inserter with bulk elevator and centrifugal bowl

Desiccant Barrel Inserter inserter dessicant icon Aesus

Desiccants are moisture absorbing materials used to protect sensitive products from humidity and moisture damage. Typically, they are kept in bottles until a consumer opens the container and discards it.

Aesus’ desiccant inserter automatically inserts Silica Gel Desiccant Barrels directly into the containers.

 

Specifications

    • Speeds up to 60 bottles per minute using pneumatic finger gating
    • Bottle Neck Openings from 24 mm to 120 mm
    • Bottle heights from 1” to 12” tall

Features

    • Motorized height adjustment
    • Pneumatic adjustable bottle gating
    • Bottle back up sensor
    • Low Pressure sensor
    • PLC and HMI
    • Interlocking safety door

Optional Accessories

    • Bulk feed elevator
    • Motorized starwheel or feed screws for higher speeds
    • Low level centrifugal bowl sensor.
    INSERTERS Desiccant inserter Card picture 1v2 Aesus

    Dessicant Inserter

    INSERTERS Desiccant inserter drw Card picture 2v2 e1780429795447 Aesus

    Dessicant inserter dimensions

    Glass Ball Inserter inserter ball icon Aesus

    Aesus’ glass ball or sphere inserter is a specialized machine that automatically counts and inserts a desired number of of glass balls into counters typically used for artist’s paints and some cosmetics.

    The glass balls are small in size and assist in the mixing of viscous products when shaken.

    Specifications

      • Speeds up to 60 bottle per minute
      • Bottle Neck Openings starting from 12 mm
      • Bottle height from 1” to 9” tall

    Features

      • Motorized height adjustment
      • Pneumatic adjustable bottle gating
      • Bottle back up sensor
      • Low Pressure sensor
      • PLC and HMI
      • Interlocking safety door

    Optional Accessories

      • Bulk feed elevator
      • Motorized starwheel or feed screws for higher speeds
      • Low level centrifugal bowl sensor.
      INSERTERS Glass ball inserter Card picture 1v2 Aesus

      Glass ball Inserter

      INSERTERS Glass ball inserter drw Card picture 2v2 e1780429820903 Aesus

      Glass ball inserter dimensions

      FAQs - your questions, answered

      Everything You Need to Know — No Surprises.

      We believe buying equipment should be simple. Here are answers to the most common questions from packaging teams like yours.

      What is a inserting machine?

      An inserting machine is an automated system that accurately places components such as scoops, desiccants, canisters, packets, and other inserts into containers as they move through a packaging line. By eliminating manual insertion, inserting machines help manufacturers increase throughput, improve consistency, reduce labor costs, and enhance overall packaging efficiency.

      What is a scoop inserter?

      A scoop inserter is an automated machine that places measuring scoops into containers before they are capped. Scoop inserters are commonly used in nutraceutical, protein powder, food, and pharmaceutical packaging applications to improve accuracy and eliminate manual insertion.

      What products can an automatic scoop inserter handle?

      Aesus scoop inserters can accommodate a wide variety of scoop sizes, shapes and handle lengths.  Please contact us with a list of your scoop sizes and we will be happy to discuss. 

      Contact us

      What is a desiccant inserter?

      A desiccant inserter is a packaging machine that automatically inserts desiccant canisters or packets into containers to help protect products from moisture and extend shelf life.

      What is a glass ball inserter?

      A glass ball inserter is an automated machine designed to place glass mixing balls into bottles or containers during the packaging process. Glass balls are commonly used in paint, cosmetics, inks, and specialty liquid products to aid mixing and improve product consistency.

      What products can an inserting machine handle?

      Modern inserting machines can handle a wide variety of components including measuring scoops, desiccants, glass balls, promotional items, specialty inserts, and other components used in consumer, pharmaceutical, food, and industrial packaging.

      Can the inserter be integrated into an existing packaging line?

      Yes. Aesus insertion systems can be integrated with filling, capping, labeling equipment and others. 

      What industries use desiccant inserters?

      Pharmaceutical, nutraceutical, food and consumer product manufacturers commonly use desiccant insertion systems.

      What’s the warranty?

      1 year on parts

      Can the machine verify successful insertion?

      Yes. Sensors can be used to verify proper orientation and insertion before containers proceed downstream.

      How do scoop inserters improve packaging efficiency?

      Scoop inserters eliminate manual placement, reduce labor costs, improve consistency, and increase production throughput while ensuring each container receives the correct scoop.

      How fast can an inserting machine operate?

      Production speeds depend on the product, component size, container type, and machine configuration. Automated insertion systems can significantly increase throughput compared to manual insertion methods.

      What industries use inserting machines?

      Inserting machines are commonly used in nutraceutical, pharmaceutical, food, pet care, cosmetic, chemical, paint, and consumer product manufacturing environments.

      Why use an automated inserting machine instead of manual insertion?

      Automated inserting machines improve accuracy, reduce labor costs, increase production speeds, enhance product consistency, and help manufacturers meet growing production demands.

      Can I get CAD or STEP files?

      Yes — certain engineering files are available for approved customers.

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