Bottle Unscramblers

Unscramblers are very popular machines to start packaging lines on the pharmaceutical, cosmetic, and other plastic containers.

The AesSort has many important features including an enclosed frame with safety devices on all doors-open the door and the machine will stop, large 35 ft.³ infeed hopper, and a 48 inch diameter infeed drum with quick change snap in segments for fast changeover. Scales and dial indicators are built-in to facilitate quick repeat set-ups. It also includes a touch screen HMI and PLC with recipe management.

UT Unscramblers Hedro banner machine Aesus

AesSort 200 – Bottle Unscrambler AESUS Unscramblers Icon Aesus


Transform your production line with Aesus Bottle Unscramblers.

Say goodbye to manual sorting and welcome a new era of efficiency and precision.

Our technology simplifies your operations, allowing your team to focus on what truly matters.

Experience the future of bottling today.

Quick Specifications

    • 80 – 200 BPM
    • Round, oval, or square containers clear or opaque containers
    • Bottle Diameter: 1”– 4”
    • Bottle Height: 2”-10”


Key Features

    • Large Infeed Hopper: Spacious 35 ft.³ capacity.
    • Enclosed Frame with Safety Features: Safety devices on all doors; machine stops when a door is opened.
    • 48-Inch Diameter Infeed Drum: Equipped with quick-change snap-in segments for rapid changeovers.
    • Built-in Scales and Dial Indicators: Designed for fast and repeatable setup adjustments.
    • Color touch screen: HMI and PLC with recipe management.

Our Bottle Unscramblers sort container for these and many more...

    • Bottled water
    • Juice
    • Soda and carbonated beverages
    • Dairy products
    • Detergents
  • Cleaners
  • Lotions
  • Motor oil and car care products
  • Hair care products
  • And More…

More Specifications...

Fully enclosed frame

All moving parts are enclosed in a frame with hinged doors for easy access and it also includes interlocks for the operator safety. All belts have independent motors for maximum flexibility, and to fine-tune speed adjustments for different product sizes. All belts also have dial indicators for the up/down and in/out position adjustments.

Improved “hook” system

The hook, which inverts containers coming neck first, is unique in that it not only has height adjustment, but the “spring” is controlled by adjustable air pressure as opposed to a fixed spring coil. Furthermore the whole assembly can be raised or lowered, which will change the radius of the swing arm to get higher speeds and or gentler handling.



Sensor controls

A typical sensor arrangement is shown; here the sensor controls the level of containers in the sort drum, with a set up scale and easy adjustment knob.

Backup sensors come standard, so that if the containers downstream back up towards the AesSort, the machine will pause until the backup is cleared.


Unscrambler Details

Ionized Air Rinse Station


This system is designed to removed undesired debris from the container. Debris inside containers may come from cardboard packaging, small plastic particles or other contaminants. The system will invert the bottles to have the neck pointing downwards and then blows ionized air inside the bottle, at the same time, right under the bottle neck, we have a aspiration system which will catch all debris coming out of the bottle and remove it from the environment.

See more about this packing solution

Aesus Unscrambler Small to Large Bottle Sorting
Aesus Unscrambler Overall
Aesus Unscrambler Pharmaceutical Bottles

Complement your packaging line

UNSCRAMBLERS SECTION Complement your pic 1 Aesus

UNSCRAMBLERS SECTION Complement your pic 2 Aesus

UNSCRAMBLERS SECTION Complement your pic 3 Aesus