Gear pump fillers are necessary equipment in various industries that provide precise and efficient liquid filling solutions. It is necessary to understand how gear pump filling machines work to maximize their effectiveness in the production and filling processes.
Volumetric fillers measure the volume of the liquid that is filled into a container of various sizes. Pistons are the most popular type of volumetric fillers and then comes gear pumps in second place. Refer to this diagram to understand the working procedure of gear pumps:
Refer to this diagram to understand the working procedure of gear pump fillers:
Understand the Workflow of Gear Pump Filler in Liquid Filling Operations
Consider a gear pump filling machine as two interlocking gears housed in a casing. As one gear turns, fluid is trapped between the teeth of the gears and the casing walls, forming a seal. The fluid is transported along the gears’ outside edge to the outlet as they rotate.
Simultaneously, the growing space between the gear teeth on the inlet side allows fluid flow. This constant cycle of capturing, conveying, and releasing fluid maintains a consistent flow rate, making gear pumps suitable for various applications including hydraulic systems, fuel transfer, and lubricating systems.
Gear pumps have been around for a while and are used to transfer liquids and semi-liquids, such as heavy greases and non-viscous oils. Gear Pump fillers are positive displacement, which means that a fixed volume of fluid is transported with each revolution. They are perfect for liquid filling because of their consistency. A gear pump with a 100 millilitre per revolution will consistently dispense 50 millilitres each half revolution or 200 millilitres for two revolutions.
In liquid filling applications, the pump is powered by a servo motor. The servo motor and its controls enable exact control of the entire pump rotation. It also provides fine control of filling speed and acceleration/deceleration, independent of the rest of the filling machine. A dynamic electronic braking perfectly stops the pump.
Piston pumps require refilling after each dispensing. This limits their speed. Gear pumps only move in one direction. This enables them to cycle continuously, with almost no latency between fill cycles.
In one application, a drop of fragrance is dispensed into a bleach container at 200 parts per million. Piston pumps require two valves to control infeed and outflow. A single gear pump requires only a single valve. This streamlines the mechanisms and plumbing.
A version replaces the gear pump with a circumferential piston (Waukesha-style) pump or lobe pumps. This allows for delicate handling of thick materials, such as cherry pie filling, without hurting them.
When looking for a new industrial filler, consider gear pump fillers. Check around the best liquid-filling equipment manufacturers before investing in the production of gear transfer pumps and other packaging machinery. Always consult with the engineering team of the supplier of the liquid filling machine regarding Gear pump fillers and explain to them about your requirements. The experts will then suggest the best liquid packaging machinery required for your business operations.
When looking for a new filler, consider the gear pump option for its precision, consistency, and ability to handle a wide range of liquids. Whether you are filling small doses of fragrances or handling thicker materials like pie fillings, gear pump fillers offer flexibility and reliability.
Before investing in new machinery, consult with reputable liquid filling equipment manufacturers to ensure you get the best solution for your specific needs. At Aesus Packaging Systems, our team of experts can guide you in selecting the right liquid packaging machinery, tailored to your business operations. Contact us today to learn how our gear pump fillers can optimize your production line and elevate efficiency.
